Although extrusion may be used to form a wide variety of materials, only one can really replace steel and other metals in almost every sector. An array of sectors, including consumer automobiles, construction, architecture, aircraft, transportation, and maritime, benefit from aluminum goods. When working with certain aluminum alloys, custom extrusion design may provide useful, robust, and long-lasting parts and products. Products made of aluminum are very important because of its many advantages, which include affordability, sustainability, and recyclability, to mention a few. Aluminum extrusion solutions become even more beneficial when they are developed to address particular production problems, such as preventing corrosion in harsh conditions via design.
Design to Improve Quality
Aluminum is a fantastic material for custom extrusion design because of its malleability. Any form that the customer requests may be made out of aluminum, including ones with incredibly tight tolerances and unique designs that can save labor and assembly costs and increase the product’s overall cost-effectiveness. Tensile strength of aluminum alloys can vary from 70 to 700 Mpa, offering manufacturers a multitude of choices. However, the ideal range for extrusion-produced aluminum goods to maximize their advantages is between 150 and 300 Mpa.
Aluminum does not crack at very low temperatures, in contrast to standard grades of steel used in production. Conversely, when the temperature lowers, the aluminum extrusion solutions will get even stronger. Aluminum’s qualities make it extremely important to a wide range of businesses. For example, the consumer car industry has reduced the total weight of the vehicle by replacing numerous traditional steel elements with aluminum ones. Because there are more recycled or recyclable elements in the car, this increases fuel efficiency and makes it more environmentally friendly.
Aluminum Alloys for Industry
For our aluminum extrusion solutions, Silver City Aluminum only uses alloys from the 6000 series. We discover that the best alloys for the majority of projects are 6063, 6005, and 6463, while we can utilize other alloys to satisfy a client’s need for compliance with industry standards or laws. A popular choice that contains silicon and magnesium is the 6063 alloy. When combined with anodizing and other custom coating options, it provides our clients with the greatest aesthetic results out of all the alloys, including 6061, and has a significantly finer grain. Because of its excellent workability and welding capabilities, 6063 offers more corrosion resistance. It is widely utilized in the architectural sector, with industrial tubing, and with conductors.
The 6005 alloy offers even superior qualities, with attributes that fall in between those of the 6061 and 6082 alloys. Its superior surface polish and resistance to corrosion make a big impression. It has a sizable silicon content, which lowers the melting point and enhances the metal’s extrusion capabilities. Compared to the 6061 alloy, it is simpler to process and has stronger, more remarkable qualities. To boost its strength, the 6463 alloy is frequently heat-treated after extrusion. Additionally, by decreasing the alloy’s ductility, this technique improves the quality of tubes, rods, bars, and custom profiles that are manufactured.
Custom Coating Options
There are even more benefits to using aluminum for custom extrusion design in addition to the ones already mentioned. This metal is frequently used to replace heavier steel parts since it is lightweight and has a very high strength-to-weight ratio. Because it weighs just one-third as much as steel, producers are able to drastically lower the final product’s weight. Since aluminum is not corrosive, it does not rust. Nonetheless, aluminum’s resistance can be harmed and compromised by specific settings and circumstances. Even under the worst conditions, our engineers can collaborate with clients to prevent corrosion via design.
Certain industries may benefit from additional perks. Aluminum extrusion solutions, for instance, provide a number of benefits, including the ability to transfer heat and electricity well and not ignite. Copper can alternatively be substituted with aluminum extrusion designs specifically designed for use in heat exchangers and high-voltage applications. Aluminum can be up to twice as conductive as copper, depending on the alloy selected. There are several benefits to using custom aluminum extrusion in production, including resilience, flexibility, reflection, recycling, and non-flammability.
Work With a Professional Manufacturer
With years of experience, Silver City Aluminum provides top-notch custom extrusion designs and conventional aluminum extrusion to clients in almost every sector. Give us a call at 508-824-8631 if you would like to make an order or discuss your needs for aluminum extrusion solutions with one of our engineers.