One of the best ways to reduce overhead costs and create a superior product is to take advantage of the benefits associated with custom profile design. Creating custom aluminum extrusion solutions for the industry can help create cost-effective parts, products, and components designed to last longer, perform better, and deliver unmatched quality. Many designers believe that extrusion and fabrication with custom profiles are more costly than other manufacturing methods. However, the truth is that extruded aluminum provides manufacturers with the ability to create complex shapes in a simplified and more streamlined process to create better end products. Working with a reputable service provider can yield even better results. It is possible to prevent corrosion through design to create finished products that can stand up to even the most extreme environments.
Why Custom Profile Design is Cost-Effective
There are many reasons why custom-designed aluminum extrusion solutions are more affordable than other methods of manufacturing. While it might seem as though it would cost more at the beginning to create a custom profile design, the payoff occurs over time. The first thing you need to do is consider the end use of the item you are making, including where, when, and how it will be used. This will help in the selection of the proper aluminum alloy. Different alloys offer unique properties and strengths, including better corrosion resistance, electrical conductivity, and a higher strength-to-weight ratio. Compared to die casting molds and injection molds, the extrusion dies, or profiles that are created for aluminum extrusion solutions are significantly cheaper.
The profile shape can include complex shapes that can replace other parts of the product that would otherwise have to be created with a combination of extrusion and fabrication. For example, profiles can incorporate many of the slots, holes, or screw bosses right into the shape that is created to eliminate secondary operations that would be used to create them. Reducing or eliminating other fabrications, such as riveting and welding, not only saves time and money but helps to create a stronger, more durable finished piece. So while the initial investment into designing and creating the profile that you want to use to prevent corrosion through design or achieve other similar goals may be higher, the payoff over time after using the die to create products that do not require secondary operations and other fabrications, will translate to cost savings.
Modern Design of Aluminum Extrusion Solutions
While the method of extrusion and fabrication has been around for a long time, today’s designers, engineers, and technicians have many advantages that weren’t available even just a few years ago. At Silver City Aluminum, we believe that it is essential to invest in the latest state-of-the-art equipment and ensure that every member of our team is highly trained and certified in every element of production for aluminum extrusion solutions. Today’s designers have access to CAD, CAM, and PLM software programs, which are used to both create and virtually test the parts that they design before production. This virtual space allows them to test tolerances, manufacturing requirements, and standards, as well as make changes to the designs as new ideas and solutions arise during development.
When you work with a professional team for custom profile design and extrusion like Silver City Aluminum, you don’t just get a better finished product but also the many years of knowledge, experience, and insight that can be used to help you achieve your goals. It is extremely helpful to work with the manufacturer as soon as possible during the development process to avoid any issues or potential problems that could impact the effectiveness of your design. We take pride in being able to get involved in the process of product development, keeping in mind the application of the product itself and considering all specifics of its intended end-use. Our team is dedicated to providing the absolute best quality control standards and service to every client we serve. Our goal is to deliver a superior custom aluminum product that meets industry standards and exceed expectations. If you would like to learn more about our work with custom profile design for aluminum extrusion solutions, contact our team by calling 508-542-7200. We can offer a FREE estimate for your next extrusion and fabrication project at our one-stop-shop extrusion, fabrication, and finishing facility in Southeastern Massachusetts.