Aluminum Industry Solutions: Standard & Custom Extrusion Dies

The most basic definition of aluminum extrusions is that they are shapes created through a process known as extrusion. Similar to squeezing toothpaste out of a round tube into a cylindrical shape or pressing dough through a machine to make macaroni or other special-shaped pasta, standard and custom extrusion dies can be used to create an unlimited array of shapes and sizes. The process used by aluminum fabrication shops to extrude aluminum alloys can increase the inherent properties and benefits of the aluminum itself in many ways, making it stronger, more durable, and protected from corrosion. During the process of extrusion, aluminum industry solutions are created by manufacturers who transform raw aluminum billets into specific cross-sectional shapes or profiles, as they are known. Standard shapes, which are known as stock in the industry, can include a variety of tubes, solid tubes, angles, channels, and blocks. Custom design can be used to help clients save time and money during manufacturing and to create a superior product.

Designing Custom Extrusion Dies

When you work with Silver City Aluminum to create aluminum industry solutions designed to suit your specific manufacturing needs, our team of highly trained, skilled, and experienced engineers can help you with the details. The secret to our continued success and reputation among clients and aluminum fabrication shops in New England is our ability to work with the client during the development phase and provide consistent services through production and shipping. This allows us to provide superior quality control when we extrude aluminum alloys, particularly when we work with the client to design custom extrusion dies based on their unique specifications. Our many years of experience working with state-of-the-art equipment, high-quality 99.9% recyclable aluminum alloys, and top-notch engineers and technicians can be seen in the results that we produce.

Custom aluminum extrusion can be used by many different industries to benefit the way they manufacture parts, products, and components for business. Custom design can help to enhance the strength and durability of the finished piece, increase longevity by eliminating weaknesses caused by welding, and decrease the potential for corrosion through improved design. Aluminum industry solutions can help your business embrace the “smarter, not harder” philosophy and reduce the amount of time and money spent on post-extrusion fabrications and secondary operations. We also offer a wide range of additional services at our aluminum fabrications shops, including custom coating solutions and in-house fabrication. We do all of this work on-site at our Southeastern Massachusetts facility to ensure timely results and maintain consistent quality control throughout the entire process.

Types of Aluminum Extrusion

Our experience at Silver City Aluminum is with many different industries, including transportation, marine, construction, infrastructure, and consumer product design. We are proud of the many unique projects that we have been hired to work on for our clients, creating custom extrusion dies and aluminum industry solutions that helped to set new standards for quality and dependability. One of the projects we have worked on includes the design and production of highly efficient snowmaking gun designs that are light in weight, yet strong and durable – perfect for tough outdoor conditions and extremely low temperatures. Our work with extruding heat sinks to cover liquid nitrogen to gas for large holding tanks and production of collars for automotive and other transportation industries has also given us experience in these areas. Telescoping profiles with tight tolerances, heli-coiling, deburring, and assembly are other areas where we have become extremely proficient and can offer quality results to our clients.

If you aren’t familiar with how businesses extrude aluminum alloys and use them to create essential parts, products, and components, you might be surprised at all of the aluminum industry solutions used in your daily life. Aluminum frames are used for advanced windows, doors, and other residential and commercial construction elements. Aluminum beams are designed with a high strength-to-weight ratio for structural and support components in all types of building construction. Smooth, linear, and narrow channels can be produced with custom extrusion dies to create support frames for roll-formed products to maximize strength and durability. A variety of trim, architectural aluminum, structural aluminum, and superior slotted extrusions can be used by many different industries to create quality and dependable products. If you would like to learn more about the alloys used by our aluminum fabrication shops or would like to get a FREE estimate for our services, give us a call at 508-542-7200 or use our online CONTACT form to reach our team.