Compared to other metals often used in construction for various professional industries, aluminum offers a wide range of benefits to manufacturers and end users. It is extremely versatile and possesses many unique qualities that can help to enhance the performance of the final product. Other advantages make aluminum easier to work with, reducing overhead costs for manufacturing at commercial aluminum fabrication shops. The savings trickle down to the customer, making it possible to use aluminum extrusion design to create better parts, products, and components while saving time, labor, and money across the board. Other advantages to custom extrusion design include increased durability and longevity, providing a much larger return on investment. It is also possible to prevent corrosion through design, making aluminum an excellent choice for extreme conditions and working environments.
What is Aluminum Extrusion?
The process that is used to create a custom extrusion design is similar to the childhood play toys that provided the ability to make shapes by pressing play clay or dough through a plastic piece to achieve the desired end result. Aluminum is quite malleable and is even more so when heated to the proper temperature. The raw material is pressed through a steel die or profile using approximately ten million pounds of pressure to create a specific shape. Aluminum fabrication shops like Silver City Aluminum provide a one-stop-shop solution that includes custom extrusion design, quality extrusion services, fabrication, secondary operations, and finishing all at one location. This further saves the customer time and money, while providing unbeatable quality control throughout every step of the process.
Once the shapes are formed through the extrusion process, the finished products are cooled down and then stretched into the proper dimension, according to the customer’s specifications. The metal is then cut by technicians to the exact length that is required before heat-treating it to harden the aluminum to its maximum capacity. At Silver City Aluminum, we are able to provide quality services designed to exceed expectations due to the advanced, state-of-the-art equipment at our facility. Our team of highly trained and experienced engineers, designers, and technicians also ensure that each order is completed to the exact specifications of each client. We can provide advice and support to help achieve the desired result, such as how to prevent corrosion through design or increase strength in a given situation or environment.
Top of the Line Equipment
It is essential to work with aluminum fabrication shops that have the capability to handle the type of work that you need to be accomplished. All of the components in our extrusion system are top of the line, fully integrated, and automated to allow us to communicate with our machines via PLC control technology from virtually any location in the world. This helps our technicians to quickly identify the rate of speed for production, view the extrusion recipe, see how the machine is functioning, and check on all other variables to provide consistent and dependent quality control. Because we do everything in-house from the initial custom extrusion design and development phase all the way through finishing and shipping, we are able to keep a constant eye on the process every step of the way.
Our facility features a 160-foot table that is used for the cooling down and stretching process, which is achieved through the use of opposing stretchers. Our fabrication department has the unique ability to custom fabricate just about any part or design that our clients require, adhering to the highest industry standards. Long part fabrications for pieces up to 30 feet in length can be achieved with our high-speed Emmegi CNC machines. Short part fabrication for parts as small as one-quarter of an inch on up to 27-inches in length can be achieved using our high-speed Fanuc Robo Drill units. We can also provide custom pneumatic and hydraulic punches, precision sawing, mitering, and other services using our state-of-the-art equipment.
Custom Extrusion Design at Silver City Aluminum
If you are interested in learning more about how to prevent corrosion through design or would like to speak with one of our engineers about your needs for aluminum extrusion design, give us a call at 508-542-7200. We can answer any questions that you might have about our team, methods or aluminum fabrication shops, as well as help you place an order for custom extrusion design.